I just got an idea why not see if a laptop power supply would work? like a cheap generic? mine for my laptop is
input 100-240v 2.0amps @60hz AC
output 20v 7.7amps DC
(this is a big brick like 9"x5"x1.5" but its for a tank of a laptop)
or again maybe i could clone the single sided server power supply and see how it runs? I think thats my weekend project
time for hardware hacking
Before the server died i had converted it to passive with heatsinks so it already fits that requirement. I understand completely the bulk order thing, espically if this is going to be like a 100 lot buy then I'm assuming you'll use a Pick and Place machine at some factory(or have the joy of soldering all the boards by hand) and buy them on Reels/tubes.
-Michael